Blacksmithing on a Saturday morning


The start of a very fine morning indeed.

In my mind, there are several gradations of “Day Off.”

  1. Day off where you drop into work for a few minutes (turning into an hour) and then you do other things the rest of the day, but you answer emails and phone calls on your cell.  Day Off Ratio: 2/10.
  2. Day off where you don’t physically go to work, but you still do work things.  Basically, No. 1 without physical presence.  Day Off Ratio: 3.5/10.
  3. Day off where you get up later than normal by an hour or so, possibly check your email but other than that, you’re not at work.  Day Off Ratio: 5/10.
  4. Day off where you don’t check anything about work, but you have a list of honey-dos a few yards long.  You do things with your family.  Even if they’re fun, you are still not on your own time schedule.  Day Off Ratio: 7/10.
  5. Day off where there’s no one else in the house, you can do whatever you want whenever you want, you don’t have to shower, you can wear grubby clothes and eat cookies for breakfast, and you get to spend the morning pursuing a solitary hobby.  Day Off Factor: 9.5/10.
I’ve never reached 10/10.  I don’t know what that would feel like.  I imagine it would feel quite nice, but that last .5 is probably mostly in your head.
Anyway, today was probably a 9.  Canoelover Jr. was off on a Scout campout, Stephanie is off making baskets with a bunch of her friends and having a girl’s day.  That left me alone and unencumbered for at least five hours.  

12″ of 1/2″ square mild steel. About 1300 degrees at this point, heading to around 1500. 
This meant that I could spend some time in the smithy, the half of my garage that is not canoe/kayak/bicycle storage.  Only uncreative people (or people with six-car garages) put their vehicles in the garage.  For me, it’s a creative space, a play area.  Except my toys get up to 1,500 degrees F.
I spent a good hour cleaning first, as my shop was a mess.  Winter has a way of encroaching on my work area…sleds and toboggans were piled all over, as were snowshoes and skis that we had unloaded from the car when we were too cold and wet to put them away.  I sorted and stacked and put gear away, recycled a giant pile of boxes that needed slicing up, all as the forge heated up.
As usual, I had no idea what I was going to make.  I have a tool that I am building that takes little bits of time, a guillotine that will allow me to make shoulders for tenons and such, so I worked on that between heats while goofing off with a piece of 1/2″.  It’s my favorite size of steel, be it round or square, as it just feels right, and you can work it without spending hours whacking on it with a 2000g hammer.  As it is, I mostly use a 1500g hammer, a Swedish pattern Peddinghaus, made in Germany by anal-retentive Germans (shocking, I know) who know that a good hammer is as similar to a hardware store hammer as a Stradivarius is to a swap meet fiddle.  There is a difference, and it’s wonderful.  It makes short work of 1/2″ stock.

Turning a square thing into an octagonal thing.

I started as I often do, just a basic exercise, drawing out.  Like doing scales on the piano, it’s one of the fundamental things a blacksmith does, and it’s something you always need to practice.  As I was making sure I was making a square taper and not a parallelogram taper (a common, mindless mistake that shows your mind is elsewhere), a design came into my head for a large coat hook. Something beefy and organic.  So I started the shaping process and set up for twisting.

Working the rosebud on the acetylene torch.  40,000 BTUs.  It gets things hot quickly and in small areas.

I twisted and turned, corrected and straightened, working with the torch when the taper became too delicate to handle using blunt force.  This is the part I like, the finesse work.  I think it is because of my tool limitations (again, no 50-pound power hammer that would make short work of 3/4″ stock at the cost of losing the love of my immediate neighbors), but also because I like small details.  That’s why hand-forged beats anything cast anywhere.  There will never be another hook like this.  I could make one similar, but why bother?  That’s the beauty of it.

The final hook.  Started as 1/2″ square stock.
As the hook cooled I did some riveting on my new tool.  It will be very cool when done, and I am sure I will be making more jigs for it as time goes by.  I also tested a new slitting chisel (sucks, need to make a new one out of harder steel) and cleaned the rust off the drill press platen.  Then I paste-waxed the hook and polished it, set the countersink for the mounting screw, and turned off all the various gases to welder, torch, and forge.
Then I went in the house to wash my hands, blow a few pounds of black boogers out of my nose (occupational hazard), and wrote this.  The hook is still a little warm as I write this.  1/2″ square retains heat pretty well.
So far, so good.  By no means a perfect day, as few are, but it was very nice to have a chunk of time where I didn’t have to be responsible for anything for a few hours.
Respectfully submitted,
  Canoelover
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Meet Ramon and Dorian


Rutabaga supports several charitable organizations, and one of our favorites is Big City Mountaineers (BCM), a national organization that gets inner city kids out in nature. A lot of these kids have had difficult lives, and had never been anywhere outside their neighborhoods, let alone the Boundary Waters. Here are a few pictures and their own stories.

I went on one of the BCM trips last year and I loved it. The reason I liked it so much was because I got to experience how some people used to live before there were buildings and houses. I also got to go with friends and my mentor, Gary. We all had to work together when we canoed and even simple stuff like putting up and taking down the tents built more trust in each other.


My experience was very good. Not all kids get to go on trips like this and enjoy nature and beauty. I have never seen so many wild animals. I enjoyed walking the portages, because we got to see the woods and animals. I have never seen so many eagles in one day in my life.


The reason the trip was so much fun was also because of our leaders. One leader’s name was Jeff; he always made us laugh and just did what he had to do to make the trip fun. I hope to have him again and can’t wait to go again this year. Thank you BCM for making my summer complete.


Sincerely,

Ramon Arroyo


Hello BCM,


My name is Dorian Curtis. I attended the BCM boundary waters canoe trip last summer. It was my second trip and I was chosen to be a youth peer leader role model to the younger youth. I really grew by having the title and experience of being a peer leader. Being a peer leader made me more responsible for making sure the tents get up, the food get put away in its proper place and everything stays dry. Being out on the water all day made us think about getting back to shore to eat and sleep.


It was a great chance to get away from my harsh environment and meet people like Jeff, Ian, and Robb. They taught me how to cope with the outdoors and how to canoe the proper way. Being out in the wilderness is so beautiful and peaceful. I’m really looking forward to going again in July. I think everyone should experience the BCM trip at least once in their life time.


Thank you BCM,

Dorian Curtis


Both Dorian and Ramon will be at Canoecopia to help us out and talk with folks about their experiences, so stop by the BCM booth and see what Big City Mountaineers has done for them…and hopefully, what you can do for Big City Mountaineers.

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Instructions for Goofiness


1.  Give your kids a few bucks.
2.  Point them at the instant passport photo booth.



3. Wait three minutes and thirty seconds.
4. Enjoy.

Canoelover

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The New Staff


It’s the new homies.

Let the wild rumpus start.
  Canoelover
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Four days post-trauma…


Hey!  It’s a bruise Rorschach.

I suggest the Crab Nebula.
I do not hope to recreate such a bruise again, but should I do, I hope to recreate Elvis or Nuestra Señora de Guadalupe.
Respectfully submitted,
 
   Canoelover
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Trade Show — Day Two


I have a confession to make.

I can’t for the life of me get a good night’s sleep in hotels.  I’m not sure if it’s the unfamiliar surroundings or if it’s because my sweetie isn’t next to me.  I think it’s probably a 20%/80% ratio, and after 25 years you grow accustomed to a warm and snuggly wife.
At any rate, sleep is a precious commodity, and I average about 4-5 hours a night.  I watch bad movies on TBS (8 minutes of movie, 5 minutes of commercials, lather, rinse, repeat) until I can’t keep my eyes open.
My road warrior/sales rep friends tell me you get used to it after a while.  I’m not so sure I want to find out.
Anyway…Day Two was chock full of appointments.  After a wonderful breakfast with Kelly Stone from REI, I saw Tonya, Leigh, and Sarah at Stonewear Designs, giving Stonewear a very high babe ratio.  Lovely women, all of them, and their clothing is awesome.  I have very little fashion sense for men’s clothing, and even less for women’s clothing, so I have to trust them, and I do.  
Got to meet Andrea Ferrino, the founder of Ferrino, an Italian mountaineering gear manufacturer, and we got to speak a little Italian, which made Tonya drool.  We could have been discussing the changing of a light bulb and Tonya would swoon.
Andrea:  Allora, Dario, ho voluto sempre discutere con te i processi di cambiare le lampadine dopo si sono esaurite. Si cambiano nello stesso modo negli Stati Uniti? Io non sono assolutamente sicuro.

Me: E’ facile, caro amico.  Bisogna trovare una nuova lampadina e svitarla, mettendo la esaurita nel cestino, e rivitarne la nuova.  E’ semplice anche qui in Wisconsin!

At this point Tonya, despite her recent marriage, would lose control of her inhibitions and shower us with kisses.  Be careful, Italian is powerful stuff.
Saw a dozen other miscellaneous lines, getting the executive summary so when the buyers come back I’ll have at least a cursory knowledge of what the heck they’re talking about.  I gathered approximately 15 pounds of catalogs and flyers.  I’m investigating Nordic skiing as a supplement to our winter business, and I have a lot to learn.  Which is cool.
Also got to see my sweet daughter.  Being in school just an hour south of Salt Lake has its advantages, and one is the ability to borrow a roommate’s car and pop up to walk the show floor and try on some highly fashionable coats.  This one from Canada Goose was especially fabulous.
We then visited all Whitney’s adopted aunts and uncles, people she’s known since she was a kid, picking up water bottles and other fun schwag.  She is a schwag magnet, that girl.

After visiting with Icebreaker (those folks are so dialed it’s scary), we walked around to a few parties.  Unfortunately we missed the helium karaoke at Mountain Hardware.  But we did have reservations at the Cedars of Lebanon again.  It’s a tradition.  I love that place.

C.O.L. has really good non-tea teas, like a cinnamon and clove tea, a straight mint tea, etc.  Janice here loved the cinnamon concoction so much she stated “I want to jump in my cup.”  She downed a few gallons of this stuff, and I imagine she’ll smell like a pot pourri for a few days after this infusion.
The food is fantastic, and we can feed a pretty good-sized group for not a lot of money, which I think we did, but I’ll never know since Brad surreptitiously grabbed the check and it was paid and gone fore I ever reached for the wallet.  Thanks, Brad.  That was uncalled for and as is usual with Brad, very kind.
Then the Belly Dancer showed up.  
You must know that most Belly Dancers scare me, much in the way that clowns do.  It’s an unnatural thing to shake your sequined-covered booty in the face of modest midwesterners. Belly dancing did not originate in Wisconsin.  We would never allow ourselves such a shameless exhibition of wiggling.  And yet, here we were.
Since I have been here before, I sat as far away as was possible from the place I knew a b.d. would appear.  When she did, I was ready with the camera.

This is Brian about to have a stroke.  Despite the look of pleasure on his face, he was dying a slow, midwestern death by embarrassment.

Since Bryan didn’t have any singles, Janice gave him one and he tucked it (without making eye contact, naturally) into her waistband.  She stopped twitching long enough for him to do it, thankfully, or he would have turned a shade of red not seen except in a Pantone book.
Then we went home, I to pack and the rest to prepare for another show day, as I was taking off in the morning.
Walking back to the Plaza, a disheveled homeless man shouted out to us, “If you love someone, you shouldn’t try to change them, you should love them for who they are.  Am I right or wrong?”
We affirmed that he was, on the whole, correct in his position.
A few minutes later, he caught up with us and asked me if I could help him with some food.  “I’m starving, man.”  He hadn’t eaten all day.  He was not drunk, and since it was Utah, he was unlikely to find any alcohol anyway that night.  I only had twenties (cash machines don’t give out small bills), so I gave him a twenty and said, “You’re a sage, dude.”
“What’s a sage?” he asked.
“A smart person, a wise person.”
“I dunno about that, I didn’t even know what sage meant.”  We all laughed.
“Smart enough.  Have a good dinner.”
“God bless you, man” he said.
“He already has.”
The gentleman went into JB’s Big Boy.  I don’t think he starved that night.
Respectfully submitted,
  Canoelover
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Trade Show — Day One


Gotta run to appointments.

Here’s the executive summary.
The day started with bacon.  Unlimited bacon.  Mind you, gluttony is a sin, one of the seven deadly ones.  But I took my chances, and think I can buy an indulgence by eating tofu at some point in the future.  Like on my deathbed.

Got to hear Ken Burns speak and see a clip from the upcoming National Parks series.  Amazing.
There were bulldogs.  There was a really great lounge for just taking some weight off your feet.  A large bulldog decided he liked me.  It was semi-mutual, as he sounded like he was having a severe asthma attack and was rheumy around the eyeballs.  Still, a nice change of pace from the packs of feral Golden Retrievers wearing bandanas and really expensive dog collars.  They are the Official Dog of the Outdoor Industry.  Australian Shepards and Border Collies are first and second runners up.

There was a lack of representation in the paddlesports industry.  A shame, but I took down the sign at least.

Respectfully submitted on five hours of sleep,
  Canoelover

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Fun on the slopes…the demo day…


Allow me to set the stage.
My last downhill skiing of any sort was 1983 at Sundance.  It was fun.  Remember that in 1983, Reagan was president.  In his first term.  Just to put it in perspective.

The free lift ticket provided to outdoor retailers was restricted to one lift. There were options between black diamond runs and double black diamond runs.  I wisely chose the runs least likely to break, separate, or otherwise damage the more delicate parts of the skeletal structure.
Oh, and it was my first time on Telemark skis.  The reason I am smiling is because I am at the top of the run.

If I were the sort of person who embarrasses easily, I would have been embarrassed today.  As it is, I don’t mind appearing stupid if I actually am stupid.  In this case, stupidissimo.
As it is, I had a great time.  I fell a lot.  Yes, it was icy and yes, the hills were steep and yes, I could come up with a dozen excuses why I fell.  The reason I fell is because I am a rank novice at this level of skiing.  I link turns with the grace of an epileptic gazelle.  I address the fall line in a quite literal manner.  In short, I totally sucked.
Then I fell on my left hip, inside the pocket was small waterbottle.  I now have a nice bottle-shaped bruise on my left hip.  I feel like I was hit with a fast pitch thrown by a competent AAA starting pitcher.

Horseman was generous enough to hand-hold me down the mountain.  I rewarded him by allowing him to buy me a vitamin water at the lodge.
So the upside…awesome hill, beautiful snow (albeit an ice sheet in some places), not breaking anything I can’t fix before I get back on an airplane.
Downside:  Can’t think of one.
Respectfully submitted,
  Canoelover
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Sorry…gotta go play in the snow and then write it all off.


I’m packing for the Outdoor Retailer Winter Market show, taking off tomorrow afternoon.  My ticket was accidentally booked a day early, so I guess I gotta go skiing Wednesday.  It will be good, I want to do some research on Nordic equipment.  And alpine equipment.  And snowshoes.  It will not, of course, be any fun, but someone must dive on that particular grenade.

I love this show as the pressure to see everything is diminished significantly, allowing more time for networking and nice dinners with peers and other like-minded retailers.  Plus, I get to see my daughter for a few hours, and that’s always good.
Until next time (who knows when that will be),
  Canoelover
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There we were, snowshoeing in the Arboretum…


…and Ian starts humming Thriller and the next thing I know he’s doing this.
I understand that I am at least half responsible for his genetic makeup.  But when I was 16 I would have never, ever done anything this creative.
Bemused about the vagaries of parenting,
   Canoelover
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